Brass Sheet Metal Pressed Components

Brass Sheet Metal Components, Brass Pressed Components

Precision Pressed Brass Sheet Metal Components for Electrical, Panel and Enclosure Applications

Cable Glands India manufactures brass sheet metal pressed components from CuZn brass alloys including CZ108, CZ121, C26000 (cartridge brass) and C27000 (yellow brass) for electrical hardware, panel enclosures, terminal fittings and OEM assemblies. Components are blanked, pierced, deep-drawn and formed from brass sheet and strip in thickness ranges of 0.3mm to 6mm, finished bare, nickel-plated, tin-plated or lacquered as specified. These pressed brass sheet metal parts are supplied to electrical OEMs, panel builders, EPC contractors and distributors across India and export markets. Indicative price: US$ 17.90/Kg (Ex-Works Jamnagar, India; subject to thickness, finish and order quantity).

Detailed Product Overview

Brass Sheet Metal Blanking and Piercing

Brass sheet and strip is fed through progressive dies and single-station tools to blank component outlines and pierce mounting holes, slots and cut-outs in a single pass. Blanking tolerance is held to +/-0.05mm on outer profile, while piercing operations maintain +/-0.03mm positional accuracy for bolt holes, screw bosses and connector openings. High-speed presses process thin gauge brass (0.3mm to 1.5mm) for volume production, while heavier presses up to 200 tons handle brass plate up to 6mm for structural brackets and enclosure panels.

Brass Deep Drawn Sheet Metal Components

Deep drawing converts flat brass blanks into hollow, cup-shaped or box-section components such as connector shells, battery contact cups, and enclosure housings. Draw ratios up to 2:1 are achieved in a single draw, with multi-stage progressive drawing extending this to 5:1 for deeper components. Intermediate annealing is applied between draw stages to relieve work hardening in cartridge brass and yellow brass, maintaining wall-thickness uniformity across the drawn section.

Brass Bending, Forming and Multi-Bend Brackets

Flat brass blanks are bent and formed into brackets, mounting plates, and chassis components with multiple bend lines in a single forming operation. CNC press brakes and progressive-die forming stations produce bend angles from 0 to 180 degrees with springback compensation built into the tooling. Minimum bend radius is maintained at one times material thickness for annealed brass to avoid surface cracking at the bend line.

Brass Enclosure and Junction Box Components

Pressed brass panels, covers, gland plates and mounting brackets are manufactured for electrical enclosures and junction boxes where corrosion resistance and mechanical strength are required. Components are punched with standard cable entry hole patterns and knockouts matching common enclosure sizes, and are supplied with matching gaskets and fasteners on request.

Brass Terminal and Connector Housings

Deep-drawn and formed brass housings for terminal blocks, connector shells and battery terminals are produced with internal spring-contact features and external mounting flanges pressed in the same operation. Wall thickness and flange flatness are controlled to ensure reliable mating with matching connector components on the customer assembly line.

Brass Spring Clips and Retaining Components

Thin-gauge half-hard and hard-temper brass is used to press spring clips, retaining clips and grounding clips that rely on the springback characteristics of the material for clamping force. These components are produced on progressive dies with in-die forming stations that set the spring geometry to a repeatable force specification across production lots.

Brass Decorative and Architectural Pressed Sheet Parts

Brass sheet is pressed and embossed into decorative plates, name plates, hinges and architectural hardware components where surface appearance is as important as dimensional accuracy. Coining and embossing operations produce raised lettering, logos and textured surfaces, followed by polishing or lacquering to protect the finished appearance.

Surface Finished Brass Sheet Metal Components

Pressed brass components are supplied bare with anti-tarnish treatment, or finished with nickel plating, tin plating, chrome plating or clear lacquer coating depending on the corrosion resistance and appearance requirements of the application. Plating is applied after forming to ensure uniform coverage over bend radii, drawn walls and punched edges.

Key Features of Pressed Brass Sheet Metal Components

• CuZn brass alloys CZ108, CZ121, C26000 and C27000
• Sheet and strip thickness 0.3mm to 6mm
• Blanking, piercing, deep drawing and multi-bend forming
• Dimensional tolerance +/-0.05mm on blanked profile
• Nickel, tin, chrome plated and lacquered finish options
• Progressive die tooling for high-volume production
• Custom prototyping and low-volume tooling available
• Compliant with ASTM B36, EN 1652 and RoHS/REACH
• Export packaging suitable for sea and air freight

Material Grades and Formability

Brass alloy selection balances formability against strength and corrosion resistance. CZ108 (CuZn37) offers the best deep-drawing formability for complex shapes, while C26000 cartridge brass provides higher strength for structural brackets. Temper is specified from soft annealed for maximum formability to half-hard and hard for components that must retain spring force or resist deformation in service.

Dimensional Tolerances and Precision

Progressive die tooling and CNC press control maintain blanked profile tolerance of +/-0.05mm and hole position tolerance of +/-0.03mm across production runs. Flatness and formed-angle accuracy are verified using go/no-go fixtures and CMM inspection for components with critical mating dimensions.

Surface Finish Options

Surface finish is matched to the operating environment and appearance requirement. Nickel plating provides a bright, corrosion-resistant finish for visible hardware. Tin plating is applied where solderability or low contact resistance is required. Lacquer coating preserves the natural brass appearance while preventing tarnish for decorative and architectural components.

Corrosion Resistance

Brass alloys with copper content above 62% resist dezincification in most atmospheric and mild chemical environments. Where dezincification-resistant performance is required in water-contact applications, DZR brass grades are used in place of standard CuZn alloys, with composition verified by spectrometric testing on incoming material.

Mechanical Properties and Temper

Tensile strength of pressed brass components ranges from 320 MPa in soft annealed condition to over 550 MPa in hard temper, selected according to the forming and in-service load requirements of each component. Temper is verified by hardness testing on sample components from each production batch.

Custom Tooling and Prototyping

New brass sheet metal components are developed through CNC-cut prototype tooling for design validation before committing to hardened progressive-die production tooling. This allows dimensional and functional verification of brackets, housings and clips prior to volume production, reducing the risk of tooling rework.

Technical Specifications

Material Grades and International Equivalents

Product Types and Variants

Applications in Industry

Manufacturing Process

1. Material Selection: Certified brass sheet/strip procured with mill test certificates for the specified alloy grade.
2. Incoming Inspection: Chemical composition and hardness verified by spectrometry and hardness testing.
3. Blanking and Piercing: Progressive die or single-station presses cut profile and holes to drawing dimensions.
4. Deep Drawing (if required): Multi-stage drawing with intermediate annealing for hollow components.
5. Bending and Forming: CNC press brake or progressive-die forming stations produce final geometry.
6. Deburring: Vibratory or manual deburring removes sharp edges from punched and drawn surfaces.
7. Surface Finishing: Nickel, tin or chrome plating, or lacquer coating applied per specification.
8. Quality Inspection: Dimensional check on fixtures/CMM, hardness verification, visual and plating-thickness inspection.
9. Packing and Dispatch: Components packed in export cartons/crates with moisture protection.

Quality Standards and Certifications

• ISO 9001:2015 – Quality Management System
• ASTM B36 – Brass Plate, Sheet, Strip and Rolled Bar
• EN 1652 – Copper and Copper Alloys: Plate, Sheet, Strip
• IS 410 – Brass Sheet and Strip Specification (India)
• JIS H3100 – Copper and Copper Alloy Sheets, Plates and Strips
• RoHS Compliant and REACH Registered materials
• Material Test Certificates (MTC) per shipment with heat traceability

Why Choose Cable Glands India for Brass Sheet Metal Pressed Components

• Manufacturing Base in Jamnagar, India with in-house blanking, drawing, forming and plating lines
• Material Traceability from brass coil heat number to finished component batch
• Custom Tooling for brackets, housings, clips and decorative components
• Export Experience supplying electrical OEMs and distributors worldwide
• Competitive Pricing at US$ 17.90/Kg with volume-based quotations
• Documentation Support including MTCs, dimensional reports and plating-thickness certificates

Frequently Asked Questions

Which brass grades are used for pressed sheet metal components?

CZ108 (CuZn37), CZ121 (leaded brass), C26000 (cartridge brass) and C27000 (yellow brass) are the standard grades, selected based on formability, strength and corrosion-resistance requirements.

What thickness range can be pressed?

Brass sheet and strip from 0.3mm to 6.0mm thickness is processed on blanking, drawing and forming presses.

Can deep-drawn brass components be manufactured?

Yes, single-stage draws up to 2:1 ratio and multi-stage progressive drawing up to 5:1 ratio are available for hollow and cup-shaped components.

What surface finishes are available?

Bare brass with anti-tarnish treatment, nickel plating, tin plating, chrome plating and clear lacquer coating are all offered.

Can custom brackets and housings be developed from drawings?

Yes, prototype tooling is developed from customer drawings for dimensional and functional validation before committing to production tooling.

What tolerances are held on pressed brass components?

Blanked profile tolerance is +/-0.05mm and hole position tolerance is +/-0.03mm, verified by CMM inspection where required.

Which standards apply to brass sheet metal manufacturing?

Components are manufactured to ASTM B36, EN 1652, IS 410 and JIS H3100, with ISO 9001:2015 quality management certification.

What is the price of brass sheet metal pressed components per kg?

Indicative pricing is US$ 17.90/Kg Ex-Works Jamnagar, India, varying with thickness, finish and order quantity. Confirmed pricing is issued after technical review of the drawing.

Is dezincification-resistant (DZR) brass available?

Yes, DZR brass grades are used where components are in continuous contact with water or humid environments and dezincification resistance is a specification requirement.

What is the typical lead time for custom tooling and production?

Prototype tooling and sample components are typically delivered in 3 to 4 weeks, with production tooling and volume supply following in 4 to 6 weeks depending on component complexity.

Equivalent Terms in Other Languages

Related Parts and Terms

Brass sheet metal pressed components, brass stamping, brass deep drawn parts, brass bracket pressing, brass enclosure components, brass terminal housings, brass spring clips, brass connector shells, CZ108 brass pressing, C26000 cartridge brass stamping, nickel-plated brass components, brass junction box parts, brass panel hardware, brass architectural pressed parts.

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Request a Quote for Brass Sheet Metal Pressed Components

For technical drawings, custom tooling development and volume pricing, contact our engineering team. Indicative price: US$ 17.90/Kg (Ex-Works Jamnagar, India).

Email: sales@cableglandsindia.com | Phone: +91-22-43449300