Copper Pressed Parts, Copper Deep Drawn Parts, Copper Sheet Metal Parts

Copper Pressed Parts | Copper Stamping | Copper Deep Drawn Parts | Copper Sheet Metal Parts

Copper deep drawn components, Copper pressing, copper press work

Copper pressed parts, Copper deep drawn parts, Copper Stamped components

Manufacturer–Exporter from India

Overview  

We are one of the leading manufacturers and exporters of Copper Pressed Parts, Copper Stamping Parts, Copper Deep-Drawn Parts, and Copper Sheet Metal Parts from India. We have been supplying high-precision Copper components to the world market for many decades. Our engineering-driven production system, 3-decade global exposure, and commitment to accuracy allow us to supply OEM Electrical Copper Components, Copper Electrical Connectors, and Custom Copper Stamped Parts to demanding industries in the USA, Europe, and Asia.
Our manufacturing is backed by progressive die stamping, blanking & forming, sheet-metal fabrication, and deep-drawing capabilities with automated lines, sensors, digital inspection, and global quality certifications. We excel at custom Copper part development, supporting customers with DFM improvements, cost optimization ideas, and tailored surface-finishing solutions.
With fast turnaround (4–6 weeks), flexible production volumes, customer-branded packaging, and reliable export logistics, we are recognized as a trusted OEM Copper stamping manufacturer from India for electrical, automotive, renewable, telecom, HVAC, grounding hardware, and energy-distribution industries.

Section A: Manufacturing Capabilities & Technical Details

1. Material Grades Used in Copper Stamping, Pressing & Deep Drawing

The following Copper and Copper-Alloy grades are processed depending on conductivity, formability, corrosion resistance, and deep-draw ability:

ASTM / CDA (USA)

  • C11000 (ETP Copper) – High conductivity

  • C10100 (Oxygen-Free Copper, OFC) – Best for electrical terminals

  • C10200 (Oxygen-Free, high conductivity)

  • C12200 (DHP Copper) – Excellent pressability

  • C19400 (Copper-Iron Alloy) – High strength for stamping

  • C23000 (Red Brass)

  • C26000 (Cartridge Brass) – For press-fit parts

  • C51000 / C51900 Phosphor Bronze

DIN / EN (Europe)

  • Cu-ETP CW004A

  • Cu-DHP CW024A

  • Cu-OF CW008A

  • CuSn6 CW452K (Phosphor Bronze)

  • CuZn37 CW508L

JIS (Japan)

  • C1100, C1220, C1020, C5111 (Phosphor Bronze PB-2)

Chinese GB Standards

  • T1, T2, TU1, TU2, H62, H65

2. Manufacturing Processes & Machinery Used

Our Copper component production utilizes:

  • Mechanical & Pneumatic Power Presses (20–250 Tons)

  • High-Speed Precision Presses for Copper Electrical Stamping Parts

  • Progressive Die & Compound Die Stamping

  • Copper Blanking & Forming Lines

  • CNC Turret Punching & Laser Cutting (for prototypes)

  • Hydraulic Deep Draw Presses up to 200 Tons

  • Digital Thickness Gauges, Profilometers, CMM Inspection

  • Vibration Deburring, Ultrasonic Cleaning, Electro-Polishing

This combination ensures repeatability, tight tolerances, and competitive pricing for bulk Copper stampings.

3. Typical Copper Parts Produced

  • Copper Electrical Connectors & Terminals

  • Busbar Contact Plates

  • Copper Deep-Drawn Cups & Housings

  • EV Charging Connectors & High-Conductivity Contacts

  • Heat-Sink Stamped Parts

  • Copper Switchgear Components

  • Copper Blanking for Transformer Parts

  • Press-Fit Copper Terminals and Lugs

  • Copper Stamped Brackets & Grounding Strips

  • Solar Inverter Copper Sheet Metal Parts

Typical Geometry

Parameter Value Range
Copper Sheet Thickness 0.20 mm – 6.0 mm
Width (A) 5 mm – 300 mm
Length (B) 10 mm – 500 mm
Press Tonnage Required 20 – 250 Tons
Deep Draw Depth up to 80 mm
Hole Diameters 1 mm – 25 mm
Tolerances ±0.02–0.10 mm depending on geometry

5. Surface Finishes / Plating

All finishes are RoHS-compliant:

  • Tin Plating (Matte/Tin-Bright)

  • Nickel Plating

  • Silver Plating (Electrical)

  • Electropolished Copper

  • Passivated Copper

  • Shot-Blasted or Vibratory Finish

  • Custom Anti-Oxidation Coatings

6. Industries Using Our Copper Pressed & Deep Drawn Parts

USA-focused applications:

  • Electrical Distribution & Switchgear

  • Renewable Energy (Solar Inverters, Wind Turbines)

  • EV Chargers & Automotive Electronics

  • Telecom Hardware & Networking

  • HVAC & Refrigeration

  • Aerospace (non-critical brackets)

  • Energy Storage Systems

  • Grounding and Lightning Protection

7. Tolerances & Quality Metrics

We follow ISO 2768, DIN 6930, ASTM dimensional standards and customer-specific drawings.

Typical Quality Metrics:

  • Flatness < 0.05 mm

  • Burr height < 0.03 mm

  • CMM-verified profiles

  • Conductivity tests per ASTM B170

8. Turnaround Time

Standard Lead Time: 4–6 weeks for production.
Prototype/Pre-Series: 10–15 days depending on tooling.
We also offer urgent production windows for USA customers.

Section B: Individual Keyword-Rich Descriptions

Copper Pressed Parts

Copper Pressed Parts are manufactured using precision power presses that convert Copper sheets into complex shapes with high repeatability. These components offer excellent electrical conductivity, good corrosion resistance, and dimensional stability. They are widely used in American electrical panels, automotive connectors, and power-distribution components. Our tooling division ensures long tool life and low part cost.

Copper Stamping / Copper Stamping Parts

Copper Stamping involves transforming flat Copper sheets into high-volume electrical stamping parts using progressive dies. The process is ideal for Copper terminals, connectors, lugs, switchgear plates, grounding straps, and busbar contact elements. We provide reverse-engineering support and DFM suggestions for cost-optimized stamping.

Copper Sheet Metal Parts

These parts include cut, bent, formed, notched, laser-cut, and deburred Copper components produced from 0.2–6 mm thickness. They are commonly used in solar, EV, telecom, HVAC, transformer, inverter, and electrical cabinet assemblies. We supply both prototype and mass-manufactured solutions.

Electrical Copper Stamping Parts

These are high-conductivity components used inside electrical distribution units, switchgear boxes, and meter assemblies. Our Electrical Copper Stamping Parts comply with ASTM, DIN, IEC standards and are tested for dimensional accuracy, conductivity, and burr-free edges.

Copper Terminal Stamping

Precision-stamped Copper terminals ensure stable electrical performance in EV chargers, battery packs, transformer connectors, and automotive electronics. These terminals can be plated with tin, nickel, or silver for enhanced conductivity.

Copper Electrical Connectors

Custom-shaped connectors stamped from OFC Copper (C10100/C10200) offer low resistance and high thermal performance. These connectors are shaped through progressive die stamping and are ideal for switchgear, solar, EV, and battery-management systems (BMS).

Copper Progressive Die Pressing

High-speed progressive dies allow multi-operation stamping (blanking, bending, forming, notching) in a single cycle. This improves consistency and lowers part cost. Ideal for high-volume Copper electrical stamping parts.

Copper Blanking & Forming

This process produces flat Copper plates, strips, and intricately profiled blanks. Used widely in busbar plates, earthing connectors, mechanical contact strips, and transformer accessories.

Custom Copper Stamping Manufacturers In India

As a top Indian manufacturer, we offer custom Copper stamping, including tool design, reverse engineering, material selection, and full export packaging for USA OEMs. Customers rely on our engineering insights and flexible scheduling.

Copper Sheet Metal Fabrication for Electrical Industry

We fabricate Copper sheet components for electrical assemblies, including brackets, shunts, earthing plates, and precision formed parts used in switchgear and transformers.

OEM Copper Stamped Parts Supplier

We supply major OEMs in USA, UK, Germany, Canada, and Australia, providing Copper stamped components with full PPAP, dimensional reports, and custom labeling.

Copper Stamped Components

Our Copper Stamped Components include connector plates, grounding clamps, heat-sink parts, shielding plates, and terminal strips, produced under strict quality systems.

Copper Press-Fit Parts

Press-fit Copper parts ensure stable mechanical retention in PCBs and assemblies without soldering. Excellent for EV and renewable energy systems.

Copper Metal Pressing

Metal pressing allows shaping Copper sheets through bending, flanging, coining, or curling. Thick Copper plates up to 6 mm can be formed.

Copper Deep-Drawn Parts

Deep-drawn Copper parts such as cups, housings, covers, and enclosures offer seamless welding-free construction. Custom tooling supports depths up to 80 mm.

Performance Metrics

Characteristic Value/Method
Conductivity 97%–101% IACS depending on grade
Tensile Strength 200–400 MPa (grade-dependent)
Burr Height <0.03 mm
Surface Roughness Ra < 1.6 µm
Coating Thickness Tin/Nickel 3–15 µm
CMM Accuracy ±0.005 mm

Why Choose Us? (Humanized Value Proposition)

Our customers choose us because we combine engineering excellence, decades of experience, transparent communication, and a strong export mindset. We understand American OEM expectations—clean documentation, PPAP, DFMEA-ready drawings, and absolute schedule adherence.
We provide flexible production volumes, help reduce tooling costs, offer customer-branded labeling, export-ready packaging, and support from drawing to final delivery. Our 30-year global exposure ensures you get the quality you expect—every time.

Customer Testimonials

John Matthews (USA)
“The Copper stamping parts supplied by this team exceeded our expectations. Dimensional repeatability was excellent, communication was smooth, and the lead time was faster than our U.S. vendors.”

Oliver Grant (UK)
“We shifted our Copper deep-drawn components to them last year. Their engineering feedback helped us redesign the part, reduce weight, and cut cost. Outstanding supplier experience.”

Glossary of Terms  

Progressive Die Stamping: Multi-stage Copper stamping producing complex components in high volume.
Deep Drawing: Forming Copper cups or housings by stretching material into a die cavity.
Blanking: Cutting flat Copper profiles from sheet.
Forming: Bending or shaping Copper into specific angles or contours.
Press-Fit Copper Terminals: Connectors that fit mechanically into PCBs without solder.
OFC Copper: Oxygen-Free Copper (C10100/C10200) used in high-conductivity applications.
PPAP: Production Part Approval Process for OEM supply chains.
IACS: International Annealed Copper Standard for conductivity.

Packaging & Shipping

We supply export-ready packaging with:

  • Anti-oxidation protection

  • VCI papers, sealed polybags

  • Customer-branded cartons with barcodes

  • Palletized shipments for USA/Europe
    Air/sea shipments handled via Mumbai/Jamnagar ports.

Related  Parts:

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Call-To-Action

For drawings, pricing, or technical discussions, email us your RFQ, request our Copper stamping brochure, or contact us via phone/WhatsApp for a fast quotation.
Your next Copper component supplier is ready—reach out today.

USA Sales: We are a trusted global supplier of precision metal parts for the electrical industry, proudly partnering with leading USA companies to power innovation and infrastructure. From Fortune 500 manufacturers to innovative tech giants, our high-quality components meet rigorous U.S. standards for performance, durability, and safety. By combining advanced manufacturing with reliable delivery and dedicated stateside support, we help American businesses streamline supply chains, reduce costs, and drive the future of electrical systems, renewable energy, and smart grid technology. Choose a supplier engineered for the demands of the U.S. market. We can also offer DDP pricing within USA to every possible state.

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